Achieving Precision Mold Design: AES Molds’ Success with Moldex3D

 

In our industry, where cost and lead time are extremely critical, there is no room for mistakes. Moldex3D enables us to foresee and solve problems right from the design stage.

— Kevin Marcus, General Manager, AES Molds

Challenge

AES Molds faced a severe washout defect that compromised part quality and risked higher costs and delays. They urgently needed a solution to detect and fix issues before tool manufacturing.

Solution

By applying the Moldex3D IMD/IML module, AES Molds accurately identified the defect area and optimized the mold design. A second simulation confirmed the defect was completely eliminated, giving the team confidence to move forward with mass production.

Results

  • Flawless part quality: washout defect eliminated
  • Error prevention at design stage: avoided gas traps, weld lines, and warpage
  • Time & cost savings: reduced costly rework and shortened mold trial cycles

Why Moldex3D?

  • High cost-performance ratio
  • Easy-to-use, intuitive interface
  • Seamless collaboration with customers through file sharing and co-analysis

AES Molds proves that accurate simulation = zero-defect design + maximum efficiency.

 


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