Are you currently dealing with molding defects?
Moldex3D can assist you in resolving them together.
Are you tired of dealing with issues like shrinkage, warpage, short shots etc. in your plastic injection products? Look no further! Our simulation technology can help you avoid these product defects during the design phase and guarantee customer satisfaction. Don't let these problems hold you back any longer - try our solution today!

What is Moldex3D

Moldex3D is a powerful simulation and analysis software that enables you to optimize injection molding processes and improve product quality. Using Moldex3D, you can simulate every step of the product design and development process, and diagnose and troubleshoot any issues that may arise along the way.
  • Powerful simulation abilities.
  • Realistic injection molding analyses.
  • Convenient result inspection and comparing functions.
  • A variety of Pre/Post tools and customized report.
 

What's in our free trial?

Detailed result interpretation that is easy to master

Filling

  • Predict melt front and flow pattern
  • Optimize gate size and locations
  • Diagnose common molding defects

Packing

  • Evaluate gate-freeze time.
  • Avoid sink mark, or flash.
  • Optimize packing profile.

Cooling

  • Improve cooling efficiency.
  • Predict hot spot.
  • Reduce cycle time.

Warp

  • Predict final part shape.
  • Identify warpage causes.
  • Calculate residual stress.

Foam Injection Molding

  • Simulate bubble nucleation and growth during melt injection.
  • Calculate cell size, number, density, shrinkage, etc.
  • Predict the interaction between the melt flow and bubble.

3D Coolant CFD

  • Simulate coolant flow.
  • Visualize streamline direction and predict dead spot.
  • Optimize cooling design and reduce cycle time.

Fiber Simulation

  • Simulate fiber orientation, density, and breakage to predict warpage.
  • Several filler types are available (fiber, flake, and powder).
  • Export fiber results to FEA software to estimate anisotropic mechanics.

Compression Molding Simulation

  • Visualize pressure, shrinkage, stress, fiber orientation, etc.
  • Predict potential molding defects, like flashing.

Why Moldex3D?

World-class capability

Moldex3D offers advanced capabilities, speed, customization, and collaboration tools. While competitors like Moldflow and Sigmasoft may provide similar features, Moldex3D's accuracy, speed, and customization options set it apart from the rest.

Perfect integration with CAD

Moldex3D supports for multiple geometry files. Users can import geometry files from a variety of sources, including STL, IGES, STEP, Nastran, Rhino, NX, Creo, and CATIA, and work with them simultaneously within the software. This allows users to easily compare and analyze different designs or configurations, and quickly identify any potential issues or areas for improvement.

Partner to Global Corporates

Moldex3D is also acknowledged by international industrial software, such as Siemens, PTC and Hexagon, as an important strategic partner.

How Moldex3D can help?

Prevention of Part Deformation
Warping is a significant molding defect that can affect product quality, appearance, safety, and fatigue life. DURA CFT team utilized Moldex3D to verify design modification and found that the GRC thickness could be reduced by 85% without compromising the part strength. As a result, they have identified the root cause of part deformation and solved warpage, sink marks, and cooling problems simultaneously.
Reduced the Cooling Time
Moldex3D’s cooling analysis identified the problem of an verestimated cooling time and validated the design revision on the core material and cooling line to help KOPLA find the desired cooling time. KOPLA's customers were also satisfied with the results and planned to incorporate Moldex3D into their internal development process such as cooling before mold tooling.
Multi-shot Injection Molding
Through Moldex3D analyses, Farplas identified warpage problems from the first filling (PP+GF30) and filling behavior from the second filling (EPDM). The simulation results were almost 100% identical with the experimental results. These benefits could help the team predict potential manufacturing difficulties before actual production, so any necessary modifications could be made beforehand, which in turn saved a lot of time on design improvements and product evelopment.
Find the Best Gate Locations
To help molders decide the most optimal gate design, Moldex3D visualizes how melted plastic flows into the part and points out any potential for short shots or weld lines that are formed during the process, allowing users to optimize number of gates and their locations in the initial tool design. Moldex3D's predictions helped STANLEY Engineered Fastening’s team find the most efficient cold runner system design and completed the project on time to meet customer requirements.
Great molding optimization starts here!
Easy and friendly interface.
Plenty of informative tutorials.
And a group of professionals always ready to help.